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ROBOTIC SAND MILLING
OVERVIEW
Robotic Sand Milling
Pattern-Less Mould Manufacturing
In its third mode, the same robotic arm is used for Sand Milling, enabling the creation of pattern-less moulds.
In this process:
- A sand cake (No-Bake, Alpha Set, Furan, or other moulding sand) is prepared inside a mould box
- The robotic arm, fitted with specialized CNC milling tools, machines the sand block directly
- Complex mould cavities are created without any pattern or core box
Why
Sand Milling?
- Enables immediate mould creation for prototypes,
spares, and low-volume production - Eliminates pattern and core box lead time entirely
- Significantly more cost-effective than sand 3D
printing - Uses existing foundry sand systems—no expensive binders
or consumables
Sand milling offers a practical
alternative to sand 3D printing, especially for foundries seeking faster
turnaround without high operating costs.
One
Robot. Multiple Returns.
By combining:
- Composite Deposition
- CNC Finishing
- Sand Milling
the DELTASYS E-FORMING robotic
solution transforms into a high-utilization, multi-function asset for
the foundry.
For customers investing in Pattern
Forge, this robotic cell acts as a powerful extension—covering:
- Pattern making
- Core box manufacturing
- Pattern-less mould production
All with one robotic
platform, one control philosophy, and one integrated
workflow.
DELTASYS E-FORMING invents, designs and builds specific high tech and high production 3D Printing Machines & CNC Machining Centres.
- +91 8050583644
- info@3deltasys.com
- Plot No-30A, RS No-703/L, behind GIT College, beside Omkar Roadways, Udyambag Industrial Area, Udyambag, Belagavi, Karnataka 590008-INDIA
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